Steel rule die cutting is a type of die cutting that manipulates the stock material by pressing a sharp steel rule ("knife") down into the material against a flat surface. The cutting edge pierces the material being converted, separating the part and the waste. This 2-dimensional process is also often referred to as flatbed die cutting.
Steel rule die cutting is an effective method of mass producing uniform components at a low cost. It is used for many applications, including printed folders, greeting cards, folding cartons, gaskets, labels, control panels and overlays, membrane switches, and medical disposables.
Benefits of Using Steel Rule Dies
Steel rule die cutting offers a variety of benefits. Some of these include:
Variety of Materials. Steel rule die cutting can be used to transform a wide range of soft and semi-rigid materials.
Efficiency. The process is an efficient, high-speed method of creating uniform products with high quality, clean, vertical edges.
Cost-effectiveness. The tooling for steel rule die-cutting is inexpensive, features a short set-up time, and allows multiple dies to be nested and integrated into a single die board to reduce raw material waste. The customer can cut many pieces in a shorter period of time than is possible with other methods. Steel rule die-cutting offers an efficient and cost-effective solution for short to medium production runs.
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